01
Fabric first
Automatic inspection tables catch faults before cutting, not after stitching.
Capabilities
Scale you can plan around, finish you can feel
Seventeen sewing lines, dedicated fusing for every critical shirt component, and production data your merchandiser can see.
Capacity
Nameplate capacity by construction
Capacity figures are nameplate. Current availability is confirmed on enquiry.
Total woven output Nameplate, all lines | 600–650 K pcs / month |
Armhole-fused shirts and blouses Dedicated fusing line | 300 K pcs / month |
Side-seam-fused shirts and blouses Dedicated fusing line | 300 K pcs / month |
Fully taped and fused premium shirts The luxury construction | 120 K pcs / month |
17
Sewing lines
850+
Machines
Mostly Juki and Brother
70%
Auto-trim machines
25
Sample-centre machines
CAD/CAM
928 kW
Standby generation
No grid interruptions
2
C-TPAT secure areas
Plus a bonded warehouse
Equipment
The fusing capability premium programmes need
A Kannegiesser continuous fusing line anchors the plant: uniform temperature and pressure for dependable bonding at scale, supported by dedicated fusing for every critical shirt component and automatic fabric-inspection tables that catch faults before cutting.
- Fusing technology and interlining engineered together with Osman Interlinings
- Kansai pintuck and smocking machines for fashion detailing
- Automated needle detection on every children's and export programme
- Full machinery schedule available on request
How we work
From enquiry to shipment
- 01
Enquiry and costing
Against your tech pack
- 02
Development sample
CAD/CAM sample centre
- 03
Size set and fit
Buyer approval loop
- 04
PP sample
Pre-production sign-off
- 05
Fabric and cutting
Inspected before the knife
- 06
Sewing
17 lines, real-time tracking
- 07
Finishing and QC
To your AQL standard
- 08
Packing and shipment
C-TPAT secure, bonded
Full-line pilot
Every new style runs the whole line before bulk, so the floor learns the fabric first.
Live status
Sample, approval and production milestones visible in the ERP style viewer.
Your AQL
Inspection built into finishing and release, to each buyer's standard.
Quality
Engineered into every operation
02
Component preparation
Kannegiesser and dedicated fusing stabilise collar, placket, armhole and side-seam.
03
In-line control
Defects logged at the point of failure by station and cause, with live boards on every line.
04
Buyer and final QC
Finishing-line inspection to each buyer's AQL and workmanship standard.
05
Needle and metal control
Automated detection, needle-control zones and a broken-needle policy by style.
06
System
ISO 9001:2015-certified quality management, and a full-line pilot before every bulk run.
On the floor
Controls you can see
Digital factory
Live data, before risk becomes delay
A proprietary ERP with more than 150 live modules runs the floor, so issues surface while there is still time to act.
- Hourly output per operator against the operation bulletin, on every line
- Quality captured at the point of failure, by station and cause
- A style viewer for your merchandiser: time and action, sample and approval milestones in one place
- Every garment tracked from cutting to packing
Let's build your next programme
Share your construction, fabrics and volumes, and our merchandising team will set up a sourcing conversation.